Automated HTHP Consistometer, Pressurized Consistometer

Automated Single-cell HTHP Consistometer

Model: TG-8040A

TG-8040A Dual-cell HTHP consistometer is specially designed to measure the thickening time of oil well cements under simulated down-hole pressures and temperatures. The Model TG-8040A offers a computerized Data Acquisition and Control system, automatic temperature and pressure control, and a variable speed motor all standard in one easy-to-use unit. And the TG-8040A can be used to prepare slurries for the measurement of free water content, viscosity, fluid loss, and rheological and various other properties. A chart recorder for programming temperature control and display of current test results in real time.

The Model TG-8040A can simultaneously perform two independent cement thickening behavior tests under a variety of downhole well conditions, used in laboratories involved with oil well cement research programs, research and testing of cement additives, cement manufacturers’ quality assurance programs, and the research and field labs of well servicing companies.

Features

●Two Independently Operated Test Cells

●Automatic temperature and pressure control, variable speed motor (0 – 150 RPM) powered by a magnetic drive

●Computerized Data Acquisition and Control system, provides detailed test data in convenient formats, and can control multiple units from one computer via WIFI or transfer wire

●Safety Features- adjustable  temperature, pressure, and consistency alarms

●Colorful touch screen or Chart recorder optional

●In compliance with API Specification 10

●An internal-cooling coil inside the oil reservoir for quick cooling of hot oil

●External Chiller Connections optional

●Indicators for test time, consistency, pressure and temperature are readily visible

●USB flash disc for data storage or transfer to local PC.

●Variable speed motor control and digital display of motor speed (Tachometer and speed control switch) (Normally used 150 rpm for BP setting test)

 

Main technical parameters:

Max input power	10KW	Rotational Speed	150+/-15 rpm
Maximum Temperature	600 °F (315°C)	Input Voltage	220 V, 50 Hz
Maximum Pressure	40,000PSI (275MPa)	Heater Power	5 KW
Thickening time range	0-100Bc	Size	840x750x1740mm
Data Acquisition System	TG-5270	Weight	490kg

Assorted requirement:

Cooling water:        0.2 – 0.6 MPa (30-85psi)

Compressed air:      0.5-0.8 MPa  (0～120psi)

Operation temperature: 4-50℃

Environment humidity: 0-95% non-condensing.

 

Main parts and description thereof

Main parts	Brand	Main parts	Brand
Booster pump (compression ratio: 555:1)	USA	Temperature & pressure programming controller	UK
High-pressure Valve	USA	Timer	Japan
Chart recorder or 10.5-inch color touch screen	Japan/Taiwan	Low-pressure connectors	Taiwan
Pressure sensor	Italy	Air-driven connectors	Taiwan
Switch	Taiwan	Magnetic drive device	USA/UK

 

TG-5270 data acquisition system includes:

a. Computer display

b. Processing software (life-long free upgrade)

c. Input/output cables

d. Data storage and print

 

Signals from sensors of pressure, temperature and consistency can by acquired through the TG-5270 data acquisition system and then sent to be processed after arithmetic processing, realizing displays of values of time, consistency, pressure and temperature. Curves can be displayed and data can be stored. RS-232 interface is communicated with PC. Alarming for pressure, temperature and consistency is provided.

Operating voltage: AC230V ±10% (20Wconsumption), 50/60HZ

Processible signal: 4-20m A or 0-5V (0-6mV weak signal at the input end)

Operating temperature: -70 – 140F°

Data transmission mode: RS-232

Max transmission distance: 100M (reliable transmission)

Transmission digit rate: 1200bit

Acquisition accuracy: <±0.5% (under good condition of liner of sensor)

Thermocouple type: E or J

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